REPAIR PROCEDURE OF FIRE TUBE BOILERS

WHAT IS THERMIC FLUID?


A heat transfer fluid which absorbs heat from a source and transfers the heat in an indirect heating system

Two Basic Types:
Mineral Oil Based                  Synthetic
Paraffins,
Naphthenes
   Aromatics, Toluene,
   Diphenyl + Diphenyl Oxide



Mineral oil based Thermic fluids:
  • Produced in a crude oil refinery
  • Reasonably stable thermally at 260 C
  • Mostly straight chain Hydrocarbons
  • Most fluids blended with additives, like anti- oxidants and stabilizers
  • Light coloured, transparent, feel like lubricants
  • When heated, low boiling chemicals, volatile, moisture come out.
  • These vaporize and get vented – normal for all fluids.
  • Annual top-up: 5-10% of system holdup, depends on % of volatile & leakage in system.
  • When overheated, carbonize
  • When oxidized, acidic and viscous like grease

Synthetic Thermic fluids:

  • ‘Synthesized’ from petrochemicals as thermic fluid
  • Full temperature range covered by different fluids
  • Mostly Benzene ring / cyclic compounds
  • More stable thermally - long life, hence used in India for temperatures above 300 C
  • Easily combine with oxygen and moisture, require Nitrogen blanket in expansion tank
  • Some require pressurized expansion tank to remain in liquid phase
  • Require negligible top-ups
  • Very expensive in high temperature ranges
  • Long life and almost zero top-ups can support high initial investment









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